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橡膠減震行業(yè)目前適用的安捷倫涂裝設備匯總

返回列表 來源: 發(fā)布日期: 2019.07.10


減震器的用途:The function of shock absorbers:

減震器,是用來抑制彈簧吸震后反彈時的震蕩及來自路面的沖擊,為加速車架與車身振動的衰減,以改善汽車的行駛平順性(舒適性),在大多數(shù)汽車的懸架系統(tǒng)及轉向系統(tǒng)內部裝有減震器。

The shock absorber, is used to suppress the shock when the spring rebounds and the shock from the road surface, to accelerate the attenuation of the frame and the body vibration, to improve the ride comfort (comfort) of the car, in the suspension of most cars. Shock absorbers are installed inside the system and steering system.

汽車減震

汽車減震器的生產工藝 Car suspension production process:

汽車減震器的制作工藝比較復雜,我們以減震器襯套為例,講解襯套的工藝流程,并說明哪些工藝流程會用到我們的設備。

The manufacturing process of automobile shock absorber is quite complicated. Taking the bushing as an example, we explain the technological process of the bushing and explain which technological process will be used in our equipment.

減震器骨架

工藝流程: Process:

骨架→前處理(磷化、噴砂、清洗)→噴膠→橡膠注射硫化→修邊→縮外徑→檢測外徑尺寸→剛性測試→涂油→包裝

Skeleton pretreatment (phosphating, sandblasting, cleaning) → spray glue → glue injection vulcanization → trimming → calibrate outer diameter → test outer diameter size → rigidity test → oil painting → packaging

 

以下工序會用到我們的設備:The following process will use our equipment

前處理設備:自動磷化線 Pretreatment equipment: Automatic Phosphating Line 

自動磷化線

噴膠:自動噴膠機  Glue spraying:  Automatic Glue Spraying Machine

自動噴膠機

自動滾膠機 Automatic Roller Gumming Machine

滾膠機

自動滾噴機 Automatic Rotating Roller Spray Machine

滾噴機

縮外徑:自動縮徑機 Outer-diameter crimping:  Automatic Crimping Machine

縮徑機

檢測外徑、剛性測試:多工位后制程專機

Outside diameter checking and rigidity test: multi-station post-process special machine

全自動縮徑機


行業(yè)痛點:Industry pain points:

 減震行業(yè)噴涂弊端

1、人工成本高,膠粘劑利用率低;

     High labor cost and low utilization rate of adhesive

2、手工噴涂膜厚不均勻;

     Uneven thickness of manual spraying film

3、容易出現(xiàn)漏噴漏涂現(xiàn)象,導致產品批量報廢;

It is easy to miss coating one or some products, leading the whole batch scrapping

4、傳統(tǒng)方式涂膠及晾干占地面積大,車間成本高;

The traditional way of gluing and drying covers a large area and the cost of the workshop is high

5、化學溶劑、粉塵污染對車間以及人體健康的影響。

The chemical solvent and dust pollution on the workshop hurt human health.

 

產品要求:Product requirement:

1、不同結構及大小的產品通用性;

Versatility of products with different structures and sizes

2、粘合劑膜厚均勻,硫化后粘結強度高、不脫膠;

The film thickness of the adhesive is even, and after vulcanization, the bonding strength is high, not degumming

3、產品日產量要求效率高。

The daily output of products requires high efficiency.

 

我們的優(yōu)勢: Our advantages:

  安捷倫噴涂優(yōu)勢1

1、自動化程度高、操作更安全;

High degree of automation and safer operation;

2、生產節(jié)拍短、效率高,適合產品大規(guī)模生產;

Short production cycle, high efficiency, suitable for mass production;

3、膠漿利用率提高、節(jié)省成本;

Improve the adhesive utilization rate and save costs;

4、膜厚均勻、質量更穩(wěn)定;

Even film thickness and more stable quality;

5、占地面積小,能耗低;

Small floor area and low energy consumption;

6、精準流量監(jiān)控、影像檢測、色標檢測等防錯,堵槍自動報警,確保產品質量;

Accurate flow monitoring, image detection, color standard detection and other error prevention, blocking gun automatic alarm, to ensure the product quality;

7、全封閉式涂裝,粉塵經(jīng)過精密過濾,確保車間無污染。

Fully enclosed coating, dust filtered by precision filtration, to ensure no pollution workshop.

安捷倫噴涂優(yōu)勢2

 

其他服務:Other services:

1、可免費提供打樣;

Provide sample coating for free;

2、提供產品針對性噴涂設備研發(fā);

Provide spraying equipment research and development for special product;

3、長期提供技術支持和上門解決技術難題;

Provide long-term technical support and solve technical problems on site;

4、提供噴涂工藝及設備操作培訓。

Provide spraying process and equipment operation training.

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